论文标题

使用振动数据对旋转轴的基于机器学习的不平衡检测

Machine Learning-Based Unbalance Detection of a Rotating Shaft Using Vibration Data

论文作者

Mey, Oliver, Neudeck, Willi, Schneider, André, Enge-Rosenblatt, Olaf

论文摘要

借助振动传感器的旋转机械的故障检测提供了在早期阶段检测机器损害并通过采取适当措施来防止生产降低的可能性。使用机器学习方法对振动数据进行分析有望大大降低相关的分析工作,并进一步提高诊断准确性。在这里,我们发布了一个数据集,该数据集被用作开发和评估不平衡检测算法的基础。为此,使用3D打印的支架将各种尺寸的不平衡连接到旋转轴上。速度范围从大约630 rpm至2330 rpm,使用三个传感器以每秒4096个值的采样速率在旋转轴上记录振动。每个不平衡强度都可以使用开发和评估数据集。使用以这种方式记录的数据集,测试了完全连接和卷积神经网络,隐藏的马尔可夫模型以及根据自动提取的时间序列特征的随机森林分类。在评估数据集中预测准确性为98.6%,可以通过完全连接的神经网络获得最佳结果,该神经网络接收缩放的FFT转换振动数据作为输入。

Fault detection at rotating machinery with the help of vibration sensors offers the possibility to detect damage to machines at an early stage and to prevent production downtimes by taking appropriate measures. The analysis of the vibration data using methods of machine learning promises a significant reduction in the associated analysis effort and a further improvement in diagnostic accuracy. Here we publish a dataset which is used as a basis for the development and evaluation of algorithms for unbalance detection. For this purpose, unbalances of various sizes were attached to a rotating shaft using a 3D-printed holder. In a speed range from approx. 630 RPM to 2330 RPM, three sensors were used to record vibrations on the rotating shaft at a sampling rate of 4096 values per second. A development and an evaluation dataset are available for each unbalance strength. Using the dataset recorded in this way, fully connected and convolutional neural networks, Hidden Markov Models and Random Forest classifications on the basis of automatically extracted time series features were tested. With a prediction accuracy of 98.6 % on the evaluation dataset, the best result could be achieved with a fully-connected neural network that receives the scaled FFT-transformed vibration data as input.

扫码加入交流群

加入微信交流群

微信交流群二维码

扫码加入学术交流群,获取更多资源