论文标题
通过活性纳米粒子辅助化学蚀刻和伪形态的热氧化,将层次的多孔硅和二氧化硅玻璃制成晶片尺度制造
Wafer-Scale Fabrication of Hierarchically Porous Silicon and Silica Glass by Active Nanoparticle-Assisted Chemical Etching and Pseudomorphic Thermal Oxidation
论文作者
论文摘要
许多生物材料表现出多尺寸的孔隙率,其中大部分是纳米级毛孔以及大的宏观毛细管,可同时实现具有较大内部表面的优化的质量传输能力和轻质结构。意识到人造材料中这种层次孔隙率通常需要经常进行精致且昂贵的自上而下处理,以限制可扩展性。在这里,我们提出了一种方法,该方法将基于金属辅助化学蚀刻(MACE)与光刻诱导的巨型质量结合在一起,以合成单晶硅与双峰孔尺寸分布的合成,即六边形的圆柱形横向孔与1个微分光度的六角形分离,将其划分为单位隔离。 MACE过程主要由金属催化的还原氧化反应引导,其中银纳米颗粒(AGNP)用作催化剂。在此过程中,AGNP充当自螺旋体的颗粒,这些颗粒正在不断地沿其轨迹去除硅。高分辨率的X射线成像和电子断层扫描揭示了在高性能储能,收获和转换中的潜在应用,或者用于片上传感器和精神分裂的潜在应用。最后,可以通过热氧化为层次多孔的无定形二氧化硅来转化层次多孔的硅膜,这种材料可能特别感兴趣,因为它由于其多incessale人工血管化而引起的光氟和(生物)光子应用。
Many biological materials exhibit a multiscale porosity with small, mostly nanoscale pores as well as large, macroscopic capillaries to simultaneously achieve optimized mass transport capabilities and lightweight structures with large inner surfaces. Realizing such a hierarchical porosity in artificial materials necessitates often sophisticated and expensive top-down processing that limits scalability. Here we present an approach that combines self-organized porosity based on metal-assisted chemical etching (MACE) with photolithographically induced macroporosity for the synthesis of single-crystalline silicon with a bimodal pore-size distribution, i.e., hexagonally arranged cylindrical macropores with 1 micrometer diameter separated by walls that are traversed by mesopores 60 nm across. The MACE process is mainly guided by a metal-catalyzed reduction-oxidation reaction, where silver nanoparticles (AgNPs) serve as the catalyst. In this process, the AgNPs act as self-propelled particles that are constantly removing silicon along their trajectories. High-resolution X-ray imaging and electron tomography reveal a resulting large open porosity and inner surface for potential applications in high-performance energy storage, harvesting and conversion or for on-chip sensorics and actuorics. Finally, the hierarchically porous silicon membranes can be transformed structure-conserving by thermal oxidation into hierarchically porous amorphous silica, a material that could be of particular interest for opto-fluidic and (bio-)photonic applications due to its multiscale artificial vascularization.